I'm gearing up (literally) to give ACE another try. As of the last update, I had concluded the original set of stepper motors I bought wouldn't work out, and identified some new ones to try. I bought some samples, made a prototype gearbox to hold one, and tried another motion test. This time I was able to get over the basic threshold of operating the hock joint, unloaded (see video).
Since then I've done a small redesign of the shoulder joint, trying to relax the path of the hock joint tendons a little (they run through the inside of the shoulder) and provide for smoother rotation of the shoulder by adding low-friction sheet plastic surface.
I've also completely redesigned the frame. Since the frame is mostly made out of the gearboxes that hold the motors, new motors meant changes. I created mirrored versions of each type of gearbox so that the main drive shaft that the tendons attach to would be in the correct place (relative to the joints) on each side of the robot, and I designed spine attachment pieces so there's no longer any need to incorporate a dowel. The new spine sockets have holes that will line up with the spine's mounting holes and keep everything at a fixed angle. The simple gearboxes for the shoulder joints are on top, and the higher-torque gearboxes for the hock joints are on the bottom, which also lines them up better with the place where the hock tendons emerge from the shoulder.
Almost everything is made, but not everything is assembled. I wish I had more conclusive results to report, but this has been a whirlwind couple of months, so for now I'll just have to say: I'm working on it!
Until the next cycle,
Jenny
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